By Dean Gilliam, Steve Taylor-Jones
This long-awaited replace of John Contanza's bestselling The Quantum jump, examines the impression of contemporary developments, new applied sciences, and rising company practices on production practices...but the point of interest is still an identical: the way to construct sustainable aggressive virtue through responding to shopper call for in genuine time, each day to stay aggressive in trendy dynamic international financial system, businesses needs to turn into demand-driven. This entire table reference offers a confirmed demand-driven formulation for success.; Explains why speed-to-market elevates a producer to a place of marketplace dominance; Demonstrates that through linking flow-manufacturing know-how with concurrent engineering innovations, businesses can succeed in new degrees of call for responsiveness; Equips enterprises with the information to enforce call for circulation know-how (DFT) - a mix of leading edge administration philosophy, radical production practices, and versatile staff; enables shorter lead-times, better funds circulation, much-improved stock turns, consequent stock rate reductions, elevated productiveness, and decrease overheads
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Additional resources for The Quantum Leap: Next Generation
Work steps are then balanced according to the resulting takt in an effort to meet customer demand as quickly as possible with minimum in-process and finished-goods inventories. Methods such as “jidoka” (the Japanese term for the practice of stopping the production line when a defect occurs) help limit inventory exposure to high amounts of rework and/or scrap. TPS documentation indicates that if customer demand changes, significant challenges result. As the contemporary response to TPS, mathematically based Demand Flow Technology creates a flexible flow of products, thereby removing manufacturing as a variable in meeting customer demand on a daily basis.
What Is World-Class Manufacturing? World-class manufacturing is a philosophy that unites a range of techniques to achieve significant continuous improvement in manufacturing performance. It is a process-driven approach that addresses quality, cost, delivery speed, reliability, flexibility, and customer service as functions of success. The Case for DFT A thorough understanding of Demand Flow tools and techniques quickly highlights the true power of this technology. DFT encompasses all of the effective attributes of other flow systems and methodologies, and combines the best of the various approaches and techniques used in manufacturing today.
The manufacturing scheduling process utilizes subassembly-manufacturing techniques, along with a multilevel bill of material. Because of rigid scheduling and its required lead times, this traditional manufacturing technique requires a substantial amount of inventory in process at all times. Additionally, manufacturers who employ these scheduling techniques realize 10 inventory turns or less per year, on average. The resulting increase of manufacturing lead times can complicate forecasting, given that the longer the manufacturing lead time, the more difficult it will be to predict customers’ future needs.
The Quantum Leap: Next Generation by Dean Gilliam, Steve Taylor-Jones