Guidelines for Improving Plant Reliability Through Data - download pdf or read online

By CCPS (Center for Chemical Process Safety)

ISBN-10: 081690751X

ISBN-13: 9780816907519

Written by way of reliability information specialists, the publication supplies plant managers and supervisors the assistance they should acquire, and use with self belief, approach apparatus reliability info for risk-based judgements. concentrating on the method industries, it presents the protocol and strategies to assemble and manage prime quality plant functionality, upkeep, and service info out of your personal operations, and comprises equipment and examples on how the information might be switched over into precious info for engineering, upkeep, safeguard, and loss prevention. this information can be utilized for: facility reliability/availability checks; making judgements at the desire for redundant structures; bettering gear designs; choosing the right gear for particular projects; estimating required workforce; benchmarking present efforts either frequency and time; integrating predictive and preventive upkeep attempt; integrating shutdowns with construction wishes; quantifying dangers; and minimizing human reliability matters.

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Extra info for Guidelines for Improving Plant Reliability Through Data Collection and Analysis

Example text

In descriptive analysis the main concern is spotting unacceptable deviations from average performance, identifying trends and, if the behavior is stable, deriving estimates for the average number of failures we can expect in normal operation. This is of great importance to the maintenance manager for the procurement of spares and maintenance researching, feedback to designers on performance against production targets, etc. In practice, unless we run a test plant, pure TTF data are rarely available.

Each type has its own advantages. 1 illustrates a simple Weibull case. Before venturing too far into this area, the reader should consult other references, particularly Reference 1 at the end of this chapter. There are a number of complications that can distort the results. For example, if the data on a Weibull plot appear to form a curve rather than a straight line, one or more of the following is likely: • Failures can not occur until a period of time has elapsed. If this is the case, the Weibull procedure above should be modified so that the time axis values are (actual time - minimum failure time) rather than (actual time).

Nonetheless, methods do exist for analyzing smaller samples of data, as described above, and there are even approaches for assessing failure rates when no failures have occurred (see References). H. , Prentice-Hall, Englewood Cliffs, NJ (1964). Ascher, H. , "Repairable Systems Reliability," Marcel Dekker, New York (1984). , "Modelling Survival Data in Medical Research," Chapman and Hall, London (1994). Doty, L. , Industrial Press, New York (1989). Henley, E. , "Reliability Engineering and Risk Assessment," Prentice-Hall, Englewood Cliffs, NJ (1981).

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Guidelines for Improving Plant Reliability Through Data Collection and Analysis by CCPS (Center for Chemical Process Safety)


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