CCPS (Center for Chemical Process Safety)'s Guidelines for Process Safety in Outsourced Manufacturing PDF

By CCPS (Center for Chemical Process Safety)

ISBN-10: 0470935502

ISBN-13: 9780470935507

ISBN-10: 0816908125

ISBN-13: 9780816908127

In today’s aggressive economic climate, businesses frequently increase in-house creation via outsourcing chemical response tactics and distillation, drying, formulating, mixing, and packaging operations. whereas almost all these tolling, or shrunk production prone, continue with out incident, contemporary significant injuries have pointed to weaknesses in a few tolling preparations, comparable to reactivity of fabrics and approaches. This guidance booklet presents the reader with confirmed strategies to enhance technique safeguard in the course of the lifestyles cycle of a shrunk production operation. broad checklists and examples used through the e-book make it a worthwhile studying software and reference for corporations engaging in toll production, or contemplating outsourcing production operations.

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Additional resources for Guidelines for Process Safety in Outsourced Manufacturing Operations

Example text

6. Consider the Environmental Baseline The assessment tool shown in Appendix B, Sample Toller H S H E Assessment is designed to draw attention to existing HS&E problems. This example may be especially appropriate for toll contracts involving materials or processes of high hazard. 28 2. THE TOLLER SELECTION PROCESS Ultimately, assurance of selecting an environmentally responsible toller relies upon research, the site visit and inspection. One on one communication with the tollers’ management and technical staff can help answer detailed questions about: Solid waste management expertise Site contamination history and cleanup Water discharges Air emissions Site compliance history A client can research the above topics by using publicly available data sources or commercial data collection services to obtain details about a site.

What are the anticipated production rates? 50 3. MUTUAL AGREEMENTS Will the quantities fluctuate over the term of the agreement? What is the mechanism for dealing with fluctuations? Negotiation? Formula? Other issues? 8. Which manufacturing facilities and equipment will be used? 9. Specify the yield ratio or method of determining the yield ratio. How will the client be compensated for reduced yield? Should the client share in the cost savings of improved yield? Is off-spec material considered in calculating the yield?

When does title to product change hands? Who owns raw materials while they are transported? Who owns leftover materials? Who owns process waste? Who has liability for process waste disposal? ) 4. Product Quality Should the toller or their client be responsible for final product qualification? (that is, certificates of analysis) Which party will be responsible for handling product returned from customer which does not meet product specifications? 5. Will the client’s personnel participate in process set-up and/or manufacturing process?

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Guidelines for Process Safety in Outsourced Manufacturing Operations by CCPS (Center for Chemical Process Safety)


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